Bio-Self DIY Kit

Transforming Agricultural Waste Into Bioplastic Creations

Bio-Self is a DIY kit where users can create their own desk accessories using sustainable materials. It includes agricultural waste-based packs and paper molds, allowing users to craft items like tape dispensers, pen holders, and clocks.

Through these kits, users can explore how waste is UPCYCLED into everyday items and discover the potential of biodegradable materials.

Inside the DIY kit

Base packs (3)

Paper molds (3)

Guide book (1)

Components (3)

Tape

Base holder

Base holder

Clock module

Clock module

Hands-on flow

Hands-on flow

1

Collect

Look around and collect plant wastes like veggie and fruit peels.

💡 The color and texture depend on what you collect!

1

Collect

Look around and collect plant wastes like veggie and fruit peels.

💡 The color and texture depend on what you collect!

2

Dry

Once crisp and dried, tear or cut them into small pieces.

2

Dry

Once crisp and dried, tear or cut them into small pieces.

3

Mix

Combine the dried plant wastes with the base pack. Add the appropriate amount of water based on the guide book, then, mix well.

3

Mix

Combine the dried plant wastes with the base pack. Add the appropriate amount of water based on the guide book, then, mix well.

4

Mold

Pour the mix into the paper molds. Make sure the upper and lower molds are tightly compressed.

💡 You may use rubber bands to keep them secure.

4

Mold

Pour the mix into the paper molds. Make sure the upper and lower molds are tightly compressed.

💡 You may use rubber bands to keep them secure.

5

Form

Wait 24 hours, then carefully remove your creation from the mold.

5

Form

Wait 24 hours, then carefully remove your creation from the mold.

6

Assemble

You're almost there! Put all the components together to complete your creation!

6

Assemble

You're almost there! Put all the components together to complete your creation!

Pen Holder

Pen Holder

}

——————

Made by you

Tape Dispenser

Tape Dispenser

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Made by you

Clock

Clock

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Made by you

The raised rim was designed to fit into the groove of the layer below.

Easily tear the tape using the serrated cutting edge.

Easily tear the tape using the serrated cutting edge.

A classic desk item with a minimalistic and contemporary design.

Research

Abstract

As sustainability becomes a growing concern, Bio-Self explores how hands-on making can engage users in upcycling agricultural waste into functional objects. This DIY kit allows users to craft desk accessories using bioplastic and simple mold-casting techniques, making the process accessible to all ages.

To understand user engagement and the effectiveness of material-driven design, we conducted both qualitative and quantitative analyses, examining user interactions, material choices, and the creative process. Based on our findings, we identified key factors that influence user participation in sustainable making and discussed design implications for promoting biodegradable materials.

Background

Improper agricultural waste disposal

According to the Taiwan Ministry of Agriculture’s Green GDP report, the total amount of agricultural waste in 2022 was around 5.07 million metric tons, with biodegradable agricultural waste making up about 4.9 million metric tons. Among them, crop waste was the largest category at 2.46 million metric tons, followed by livestock waste.

Source: https://agrstat.moa.gov.tw/sdweb/public/common/Download.aspx

https://agrstat.moa.gov.tw/sdweb/public/common/Download.aspx

While large-scale waste is generally well-managed, field research has revealed another important issue: many independent farmers do not properly handle leftover waste after harvesting high-value crops, putting extra strain on the environment. For example, burning corn leaves in open fields worsens air quality, dumping coconut shells in mountains leads to slow decomposition and pest problems, and burying peanut shells improperly disrupts soil nutrients, which can damage plant roots. These poor waste management practices not only harm the environment but also affect the quality of life for local communities.

The potential and limitations of Bioplastics

After gaining a deeper understanding of environmental issues, we initially envisioned collecting small-scale agricultural waste and upcycling it into new products. Bioplastic emerged as the ideal material for our needs. This material, made by combining algae with natural preservatives, can turn fiber-rich waste into solid forms, making it a low-impact and an environmentally-friendly option.

What is Bioplastic?

A bioplastic or biopolymer is a plastic that consists of at least 20 percent renewable biomass sources, such as starch, cellulose, or sugar. According to Chris Goodall (Bioplastics: An Important Component of Global Sustainability, 2011), these materials come from natural sources and contribute to sustainability. Because of its biological origin, bioplastic is inherently biodegradable—it can break down into CO₂, water, energy, and cell mass with the help of microbes—making it largely carbon neutral, as explained by Jürgen Lorcks (Bioplastics: Plants, Raw Materials, Products, 2006).

However, due to its material properties, existing bioplastic products still face some design limitations. For instance, they are suited for making thin bowls and plates or, with a higher algae ratio, can be used to make flexible and stretchable items like bags. Our challenge is to develop a new formulation to enhance manufacturing flexibility, allowing our products to stand out from existing bioplastic offerings in the market.

User research

Unique experiences enhance perceived value

Before conducting experiments, we must first understand users' expectations and needs to determine the desired outcomes for our formulation.

To achieve this, we did a one-week survey focusing on bioplastics, collecting a total of 40 valid responses. Among them, 60% (24 respondents) expressed interest in purchasing eco-friendly products but had not had the chance to do so. The majority of these respondents were in the 24-35 age group.

Barriers

  • High price and quality consideration

  • Design or functionality doesn't meet needs

  • Doubts about material authenticity

Motivations

  • Environmental Sustainability

  • Attractive product design (Appearance)

  • Educational value

Among the 60% of interested but non-purchasing respondents, the 25-34 age group alone accounted for 30%. This raises the question: Are existing products failing to meet the needs of this demographic?

To better compare the  preferences across age groups, we converted the data into percentages and visualized it in radar charts. The standardization formula used is as follows:

To better compare preference differences across age groups, we converted the data into percentages and visualized it in radar charts. The standardization used is as follows:

18~24y

25~34y

35~44y

Within the 25-34 age group , the strongest purchasing motivation was educational value, while the biggest barrier was that the product’s design and functionality did not meet their expectations. To explore these factors further, we identified several key points from interviews.

Insights:

  • A common trait among this group is that many have younger siblings or relatives.

  • Buying eco-friendly products is seen as a way to convey values, influencing not only their own lives but also the younger generation around them.

Concept

Understanding agricultural waste through hands-on creation

Rather than simply buying an eco-friendly product, creating a memorable hands-on experience is far more meaningful. By physically engaging with materials, individuals become aware that waste is not just a discarded matter—it is an integral part of our surroundings. With this philosophy in mind, the concept of our product gradually took shape.

Creative

Experience

Creative

Experience

Design

Creation connects to creating

We wanted to make everyday items that were both functional and meaningful. We chose a clock, a tape dispenser, and a pen holder because they’re all connected to the idea of creating.

Considering that many users will be doing alongside young children, we prioritized safety and ease of use. The design minimizes sharp edges and small parts that could be swallowed, while also ensuring that each item is sized for comfortable handling. 

Compared to the clock and tape dispenser, the pen holder is flexible to use. We designed it as separate donut-shaped components that can be stacked in different ways to create varied visual effects.

Simple mold casting

To further simplify the making process, we chose mold casting, allowing users to form their creations with ease. The molds are designed to ensure smooth demolding, keeping the process simple.

All of the paper mold models.

All of the paper mold models.

Development

Exploring Bioplastic formulations

By leveraging online resources and various research materials, we compiled a list of bioplastic formulation ratios. We then conducted substitution experiments, replacing certain ingredients with agricultural waste. Through testing, we established a foundational set of bioplastic, documenting factors such as water ratios and the moisture content of agricultural waste.

Collaborating with partners from the chemistry department, we refined a formulation that aligns with our product concept while ensuring durability against environmental factors.

After the material was completely dried, we threw it onto a table, and it showed no signs of damage. In the final test, it even accidentally bounced into water but remained intact. The material has a medium hardness with flexibility, meaning it does not easily break under forceful bending or shatter upon impact.

Final Material Selection

Final Material Selection

All tested material

All tested material

Failure

Failure

Molds made from waste cardboard

The paper molds created from recycled paper can endure two rounds of bioplastic casting. Using recycled materials for molds helps decrease additional plastic waste.

The paper molds created from recycled paper can endure 2 times of bioplastic casting. Using recycled materials for molds helps decrease additional plastic waste.

Soak waste paper in water for a day before blending it with adhesive.

Soak waste paper in water for a day before blending it with adhesive.

Pour the pulp into an SLA (3D-printed) mold

Pour the pulp into an SLA (3D-printed) mold

Remove paper mold from the SLA mold

Remove paper mold from the SLA mold

Conclusion

Results & findings

Material performance

  • Bioplastic formulation with higher fiber content showed better strength but reduced flexibility.

  • High humidity conditions affected curing time.

  • Paper molds lasted up to 2 uses before breaking down.

Product experience & usability

  • While stirring, users observed the change in texture and color, building anticipation for the final result.

  • The colors and textures from the natural ingredients made the final product feel organic and alive.

Yu-Yun Wu © 2025

Yu-Yun Wu © 2025

Yu-Yun Wu © 2025